P1S USB light riser — R13 update 10 — 8 mm LED strip

Four frame quarters, four 0.6 mm diffusers and one rear cable plug.
Current material plan: PET-GF15 frame, with a reusable support fixture under
evaluation. PETG remains an alternative. Print the fit coupon before the frame.
Overall frame height: 25 mm. Glass seat: 23.5 mm. Roof above diffuser pocket: 3.1 mm. Glass pocket: 387 x 355 mm. Outside: 390.4 x 358.4 mm.
Glass rim: 1.7 mm wall, 1.5 mm height. Straight lower foot: about 14.8 mm wide.
The exterior flare starts at Z3.7 above a provisional 3.5 mm printer lip.
Actual lip height still needs measurement.
LED aim: 45 degrees down on straight sections, twisting upright at corners.

This is the current CAD review. It has not yet been printed or sliced.
Physical puzzle-joint fit, diffuser insertion and printer-lip clearance still
need a fitting trial. The 10/12 mm sections are not complete downloadable kits.

Frame: installed seat down on the print bed. Use a maintained machine,
filament and process profile as the starting point. The matching three-piece PC
tool is the planned visor support; first check coated height and release with
the supplied coupons. Alternatively, use organic supports from the build plate
only. Inspect contacts and removal access; do not use supports everywhere.
The upper PTFE-contact edges are rounded; bed-starting edges are chamfered.
Diffusers are thin curved parts; their print orientation/toolpath still needs
checking. This package does not contain a vase-mode or ready-to-print job.

Dry-assemble frame quarters in order: front-right, front-left, rear-right,
rear-left. Lower the tapered puzzle keys vertically into their mating parts.
The overlapping seams block direct sightlines through the frame.
The supplied joint-front-left/right pair is a small fit coupon.

Assemble the frame before fitting the LED strip and diffusers. Route the USB
lead through the rear tunnel; the cable plug has a print-oriented file.
Seat the LED tape fully on its backing, bending it upright at the corners.
Lift each diffuser into the upper pocket, move its lower edge over the rounded
slot entrance, then lower it into the seat. There is 1.6 mm lift clearance.
Optional small CA dots at the hidden upper contact can hold it in place.
Check frame seating and glass clearance before installing the lid.

The assembly STEP contains the frame, diffusers and installed cable plug.
For individual printable geometry and the joint coupon, use files in parts/.
All dimensions are millimetres. Attribution and license are in the package.
